Digital twin based virtual sensor for online fatigue damage monitoring in offshore wind turbine drivetrains

In this article a virtual sensor for online load monitoring and subsequent remaining useful life (RUL) assessment of wind turbine gearbox bearings is presented. Utilizing a Digital Twin framework the virtual sensor combines data from readily available sensors of the condition monitoring (CMS) and su...

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Bibliographic Details
Published in:Journal of Offshore Mechanics and Arctic Engineering
Main Authors: Mehlan, Felix Christian, Nejad, Amir R., Gao, Zhen
Format: Article in Journal/Newspaper
Language:English
Published: American Society of Mechanical Engineers, ASME 2022
Subjects:
Online Access:https://hdl.handle.net/11250/3054489
https://doi.org/10.1115/1.4055551
Description
Summary:In this article a virtual sensor for online load monitoring and subsequent remaining useful life (RUL) assessment of wind turbine gearbox bearings is presented. Utilizing a Digital Twin framework the virtual sensor combines data from readily available sensors of the condition monitoring (CMS) and supervisory control and data acquisition (SCADA) system with a physics-based gearbox model. Different state estimation methods including Kalman filter, Least-square estimator, and a quasi-static approach are employed for load estimation. For RUL assessment the accumulated fatigue damage is calculated with the Palmgren–Miner model. A case study using simulation measurements from a high-fidelity gearbox model is conducted to evaluate the proposed method. Estimated loads at the considered intermediate and high-speed shaft bearings show moderate to high correlation (R = 0.50 − 0.96) to measurements, as lower frequency internal dynamics are not fully captured. The estimated fatigue damage differs by 5–15% from measurements. publishedVersion