A Geometallurgical Approach Towards the Correlation Between Rock Type Mineralogy and Grindability: A case study in Aitik mine, Sweden

Aitik is a large copper porphyry type deposit located in northern Sweden, currently exploited at an annual rate of approximately 45Mt. The ore's exceptionally low head grade of 0.22 % Cu and varying degrees of hardness across the entire deposit pose challenges to the two fully autogenous grindi...

Full description

Bibliographic Details
Main Author: Schmitt, Raoul
Format: Bachelor Thesis
Language:English
Published: Luleå tekniska universitet, Institutionen för samhällsbyggnad och naturresurser 2021
Subjects:
Online Access:http://urn.kb.se/resolve?urn=urn:nbn:se:ltu:diva-87012
Description
Summary:Aitik is a large copper porphyry type deposit located in northern Sweden, currently exploited at an annual rate of approximately 45Mt. The ore's exceptionally low head grade of 0.22 % Cu and varying degrees of hardness across the entire deposit pose challenges to the two fully autogenous grinding lines, each of which comprises a 22.5 MW primary autogenous mill in series with a pebble mill. The variability in ore grindability frequently leads to fluctuations in mill throughput. Within the framework of a geometallurgical approach, the present study investigated the relationships between ore grindability and modal mineralogy. For this purpose, drill core samples from different lithologies were subjected to Boliden AB's in-house grindability tests. This laboratory-scale autogenous grinding test generates a grindability index Ks mainly related to abrasion breakage, which is a significant breakage mechanism within autogenous mills. The test results suggested divergent degrees of grindability within and across the selected rock types. Furthermore, subsequent sieve analyses identified a relationship between the grindability index, PSD, and the proportions of fines generated by abrasive grinding. A combination of scanning electron microscopy, X-ray powder diffraction, and X-ray fluorescence analyses was performed for the grinding products and bulk mineral samples. The resulting mineralogical and elemental properties were correlated to the parameters from the grindability tests. It was shown that the main mineral phases, such as plagioclase, quartz, and micas, correlate well with the grindability indices. Similar correlations were found regarding the sample's chemical composition, attributable to the main mineral phases. Derived from the previous findings, two exemplary linear empirical models for the calculation of grindability based on either mineral contents or chemical composition were presented. Careful examination of the mineralogical data revealed that the prevalent abrasion breakage mechanism leads to constant and ...