Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design

Valves are essential components of piping systems in the oil and gas industry, especially offshore, where they are used for stopping or starting the fluid, flow regulation, and back flow prevention, as well as safety reasons. The efficiency, safety and reliability of an oil and gas plant is largely...

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Published in:Life Cycle Reliability and Safety Engineering
Main Author: Sotoodeh, Karan
Format: Doctoral or Postdoctoral Thesis
Language:English
Published: Stavanger, University of Stavanger 2021
Subjects:
Online Access:https://hdl.handle.net/11250/2730220
id ftunivstavanger:oai:uis.brage.unit.no:11250/2730220
record_format openpolar
institution Open Polar
collection University of Stavanger: UiS Brage
op_collection_id ftunivstavanger
language English
topic valves
korrosjon
safety and reliability
offshore
olje- og gassnæringen
olje og gass
VDP::Teknologi: 500::Berg‑ og petroleumsfag: 510::Petroleumsteknologi: 512
spellingShingle valves
korrosjon
safety and reliability
offshore
olje- og gassnæringen
olje og gass
VDP::Teknologi: 500::Berg‑ og petroleumsfag: 510::Petroleumsteknologi: 512
Sotoodeh, Karan
Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
topic_facet valves
korrosjon
safety and reliability
offshore
olje- og gassnæringen
olje og gass
VDP::Teknologi: 500::Berg‑ og petroleumsfag: 510::Petroleumsteknologi: 512
description Valves are essential components of piping systems in the oil and gas industry, especially offshore, where they are used for stopping or starting the fluid, flow regulation, and back flow prevention, as well as safety reasons. The efficiency, safety and reliability of an oil and gas plant is largely dependent on the handling and transportation of fluid through the piping system, including industrial valves. In the offshore sector of the oil and gas industry, valve failure for different reasons, such as corrosion and material failure, inadequate strength against loads, nonconformance to the international standards, etc., is a big risk, with severe negative consequences. Some of the negative impacts of valve failure in the oil and gas industry, especially the offshore sector, can be summarized as loss of asset and production and Safety and Environmental issues (HSE), including problems like environmental pollution, loss of human life in some cases and jeopardizing safety and reliability, etc. Thus, developing methods to improve the design, selection, safety and reliability of valves and actuators is essential and the main objective of this thesis. It should be noted that actuators are mechanical devices installed on the valves, and the performance of the valves is largely dependent on the actuators. The literature review mainly focuses on existing tools, including international and Norwegian standards, books and publications for piping and valves in the oil and gas industry. The key findings in the literature review are the identification of different corrosion mechanisms and material choices in the offshore industry; valve technology; applications, design and selection philosophy; different methods for systematic material selection; and International and Norwegian codes and standards for the design of piping and valves. The basic research carried out is represented by 19 published papers by the American Society of Mechanical Engineering (ASME), Springer and other American journals. Different cases related to the ...
format Doctoral or Postdoctoral Thesis
author Sotoodeh, Karan
author_facet Sotoodeh, Karan
author_sort Sotoodeh, Karan
title Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
title_short Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
title_full Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
title_fullStr Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
title_full_unstemmed Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
title_sort safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design
publisher Stavanger, University of Stavanger
publishDate 2021
url https://hdl.handle.net/11250/2730220
long_lat ENVELOPE(-29.543,-29.543,-80.447,-80.447)
geographic Gass
geographic_facet Gass
genre Arctic
genre_facet Arctic
op_relation PhD thesis UiS;573
Paper 1: Sotoodeh K. (2020). Optimized material selection for subsea valves to prevent failure and improve reliability. Journal of Life Cycle Reliability and Safety Engineering, Springer. https://doi.org/10.1007/s41872-020-00152-x. This paper is not in Brage due to the copyright.
Paper 2: Sotoodeh K. (2018). Pipeline valve technology, material selection, welding, and stress analysis (A case study of a 30 in class 1500 pipeline ball valve). American Society of Mechanical Engineers (ASME), Journal of Pressure Vessel Technology, 140(4): 044001, https://doi.org/10.1115/1.4040139. Paper No. PVT-18-1043. This paper is not in Brage due to the copyright.
Paper 3: Sotoodeh K. (2018). Selecting a butterfly valve instead of globe valve for fluid control in a utility service in the offshore industry (based on industrial experience). American Journal of Mechanical Engineering, 6(1): 27–31. DOI:10.12691/ajme-6 -1 -4. This paper is not in Brage due to the copyright.
Paper 4: Sotoodeh K. (2019). Valve operability during a fire. American Society of Mechanical Engineers (ASME), Journal of Offshore Mechanics and Arctic Engineering, 141(4): 044001, https://doi.org/10.1115/1.4042073. Paper No. OMAE-18-1093. This paper is not in Brage due to the copyright.
Paper 5: Sotoodeh K. (2020). Failure Mode and Effect Analysis (FMEA) of pipeline ball valves in the offshore industry. Journal of Failure Analysis and Prevention, Springer DOI:10.1007/s11668-020-00924-8. This paper is not in Brage due to the copyright.
Paper 6: Sotoodeh K. (2018). Comparing dual plate and swing check valves and the importance of minimum flow for dual plate check valves. American Journal of Industrial Engineering, 5(1): 31–45. DOI:10.12691/ajie-5-1-5. This paper is not in Brage due to the copyright.
Paper 7: Sotoodeh K. (2019). Valves and actuators integrity and blast load calculations. Springer Nature Applied Science, Springer Switzerland, 1, 599. https://doi.org/10.1007/s42452-019-0624-z. This paper is not in Brage due to the copyright.
Paper 8: Sotoodeh K. (2019). Noise and acoustic fatigue analysis in valves (Case study of noise analysis and reduction for a 12″ × 10″ pressure safety valve). Journal of Failure Analysis and Prevention, Springer. 19: 838–843. https://doi.org/10.1007/s11668-019-00665-3. This paper is not in Brage due to the copyright.
Paper 9: Sotoodeh K. (2019). Safety integrity level in valves. Journal of Failure Analysis and Prevention, Springer. 19: 832–837. https://doi.org/10.1007/s11668-019-00666-2. This paper is not in Brage due to the copyright.
Paper 10: Sotoodeh K. (2019). The importance of maximum allowable stem torque in valves. Springer Nature Applied Science, Springer Switzerland. 1: 433. https://doi.org/10.1007/s42452- 019-0445-0. This paper is not in Brage due to the copyright.
Paper 11: Sotoodeh K. (2019). A review on subsea process and valve technology. Marine Systems and Ocean Technology, Springer. 14: 210-219. https://doi.org/10.1007/s40868-019-00061-4. This paper is not in Brage due to the copyright.
Paper 12: Sotoodeh K. (2019). Actuator sizing and selection for valves. Springer Nature Applied Science, Springer Switzerland. 1: 1207. https://doi.org/10.1007/s42452-019-1248-z. This paper is not in Brage due to the copyright.
Paper 13: Sotoodeh K. (2020). Challenges associated with the bypass valves of control valves in a seawater service. Journal of Marine Science and Application. Springer. 19: 127–132. DOI: https://doi.org/10.1007/s11804-020-00132-8. This paper is not in Brage due to the copyright.
Paper 14: Sotoodeh K. (2019). Wafer design valve verification based on ASME B16.34. Springer Nature Applied Science, Springer Switzerland. 1: 1476. https://doi.org/10.1007/s42452-019-1344- 0. This paper is not in Brage due to the copyright.
Paper 15: Sotoodeh K. (2020). Requirement and calculation of corrosion allowance for piping and valves in the oil and gas industry. Journal of Bio- and Tribo-Corrosion, Springer. 6: 21. https://doi.org/10.1007/s40735-019-0319-4. This paper is not included in Brage due to the copyright.
Paper 16: Sotoodeh K. (2020). Optimized valve stem design in oil and gas industry to minimize major failures. Journal of Failure Analysis and Prevention, Springer DOI: https://doi.org/10.1007/s11668-020-00891-0. This paper is not in Brage due to the copyright.
Paper 17: Sotoodeh K. (2020). All electrical subsea control systems and the effects on subsea manifold valves. Journal of Marine Science and Application. https://doi.org/10.1007/s11804-020- 00155-1. This paper is not in Brage due to the copyright.
Paper 18: Sotoodeh K. (2020). Subsea valves and actuators: A review of factory acceptance testing (FAT) and recommended improvements to achieve higher reliability. Journal of Life Cycle Reliability and Safety Engineering, Springer. DOI: https://doi.org/10.1007/s41872-020-00153-w. This paper is not in Brage due to the copyright.
Paper 19: Sotoodeh K. (2020). Development of a numeric method to validate the reliability improvement of safety critical valves during operation through online monitoring implementation. Journal of sensing and Imaging, Springer. DOI: https://doi.org/10.1007/s11220-020-00323-1. This paper is not in Brage due to the copyright.
Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design by Karan Sotoodeh, Stavanger : University of Stavanger, 2021 (PhD thesis UiS, no. 573)
urn:isbn:978-82-7644-987-7
urn:issn:1890-1387
https://hdl.handle.net/11250/2730220
op_rights © 2021 Karan Sotoodeh
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container_title Life Cycle Reliability and Safety Engineering
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spelling ftunivstavanger:oai:uis.brage.unit.no:11250/2730220 2023-06-11T04:07:52+02:00 Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design Sotoodeh, Karan 2021-02 application/pdf https://hdl.handle.net/11250/2730220 eng eng Stavanger, University of Stavanger PhD thesis UiS;573 Paper 1: Sotoodeh K. (2020). Optimized material selection for subsea valves to prevent failure and improve reliability. Journal of Life Cycle Reliability and Safety Engineering, Springer. https://doi.org/10.1007/s41872-020-00152-x. This paper is not in Brage due to the copyright. Paper 2: Sotoodeh K. (2018). Pipeline valve technology, material selection, welding, and stress analysis (A case study of a 30 in class 1500 pipeline ball valve). American Society of Mechanical Engineers (ASME), Journal of Pressure Vessel Technology, 140(4): 044001, https://doi.org/10.1115/1.4040139. Paper No. PVT-18-1043. This paper is not in Brage due to the copyright. Paper 3: Sotoodeh K. (2018). Selecting a butterfly valve instead of globe valve for fluid control in a utility service in the offshore industry (based on industrial experience). American Journal of Mechanical Engineering, 6(1): 27–31. DOI:10.12691/ajme-6 -1 -4. This paper is not in Brage due to the copyright. Paper 4: Sotoodeh K. (2019). Valve operability during a fire. American Society of Mechanical Engineers (ASME), Journal of Offshore Mechanics and Arctic Engineering, 141(4): 044001, https://doi.org/10.1115/1.4042073. Paper No. OMAE-18-1093. This paper is not in Brage due to the copyright. Paper 5: Sotoodeh K. (2020). Failure Mode and Effect Analysis (FMEA) of pipeline ball valves in the offshore industry. Journal of Failure Analysis and Prevention, Springer DOI:10.1007/s11668-020-00924-8. This paper is not in Brage due to the copyright. Paper 6: Sotoodeh K. (2018). Comparing dual plate and swing check valves and the importance of minimum flow for dual plate check valves. American Journal of Industrial Engineering, 5(1): 31–45. DOI:10.12691/ajie-5-1-5. This paper is not in Brage due to the copyright. Paper 7: Sotoodeh K. (2019). Valves and actuators integrity and blast load calculations. Springer Nature Applied Science, Springer Switzerland, 1, 599. https://doi.org/10.1007/s42452-019-0624-z. This paper is not in Brage due to the copyright. Paper 8: Sotoodeh K. (2019). Noise and acoustic fatigue analysis in valves (Case study of noise analysis and reduction for a 12″ × 10″ pressure safety valve). Journal of Failure Analysis and Prevention, Springer. 19: 838–843. https://doi.org/10.1007/s11668-019-00665-3. This paper is not in Brage due to the copyright. Paper 9: Sotoodeh K. (2019). Safety integrity level in valves. Journal of Failure Analysis and Prevention, Springer. 19: 832–837. https://doi.org/10.1007/s11668-019-00666-2. This paper is not in Brage due to the copyright. Paper 10: Sotoodeh K. (2019). The importance of maximum allowable stem torque in valves. Springer Nature Applied Science, Springer Switzerland. 1: 433. https://doi.org/10.1007/s42452- 019-0445-0. This paper is not in Brage due to the copyright. Paper 11: Sotoodeh K. (2019). A review on subsea process and valve technology. Marine Systems and Ocean Technology, Springer. 14: 210-219. https://doi.org/10.1007/s40868-019-00061-4. This paper is not in Brage due to the copyright. Paper 12: Sotoodeh K. (2019). Actuator sizing and selection for valves. Springer Nature Applied Science, Springer Switzerland. 1: 1207. https://doi.org/10.1007/s42452-019-1248-z. This paper is not in Brage due to the copyright. Paper 13: Sotoodeh K. (2020). Challenges associated with the bypass valves of control valves in a seawater service. Journal of Marine Science and Application. Springer. 19: 127–132. DOI: https://doi.org/10.1007/s11804-020-00132-8. This paper is not in Brage due to the copyright. Paper 14: Sotoodeh K. (2019). Wafer design valve verification based on ASME B16.34. Springer Nature Applied Science, Springer Switzerland. 1: 1476. https://doi.org/10.1007/s42452-019-1344- 0. This paper is not in Brage due to the copyright. Paper 15: Sotoodeh K. (2020). Requirement and calculation of corrosion allowance for piping and valves in the oil and gas industry. Journal of Bio- and Tribo-Corrosion, Springer. 6: 21. https://doi.org/10.1007/s40735-019-0319-4. This paper is not included in Brage due to the copyright. Paper 16: Sotoodeh K. (2020). Optimized valve stem design in oil and gas industry to minimize major failures. Journal of Failure Analysis and Prevention, Springer DOI: https://doi.org/10.1007/s11668-020-00891-0. This paper is not in Brage due to the copyright. Paper 17: Sotoodeh K. (2020). All electrical subsea control systems and the effects on subsea manifold valves. Journal of Marine Science and Application. https://doi.org/10.1007/s11804-020- 00155-1. This paper is not in Brage due to the copyright. Paper 18: Sotoodeh K. (2020). Subsea valves and actuators: A review of factory acceptance testing (FAT) and recommended improvements to achieve higher reliability. Journal of Life Cycle Reliability and Safety Engineering, Springer. DOI: https://doi.org/10.1007/s41872-020-00153-w. This paper is not in Brage due to the copyright. Paper 19: Sotoodeh K. (2020). Development of a numeric method to validate the reliability improvement of safety critical valves during operation through online monitoring implementation. Journal of sensing and Imaging, Springer. DOI: https://doi.org/10.1007/s11220-020-00323-1. This paper is not in Brage due to the copyright. Safety and reliability improvements of valves and actuators for the offshore oil and gas industry through optimized design by Karan Sotoodeh, Stavanger : University of Stavanger, 2021 (PhD thesis UiS, no. 573) urn:isbn:978-82-7644-987-7 urn:issn:1890-1387 https://hdl.handle.net/11250/2730220 © 2021 Karan Sotoodeh valves korrosjon safety and reliability offshore olje- og gassnæringen olje og gass VDP::Teknologi: 500::Berg‑ og petroleumsfag: 510::Petroleumsteknologi: 512 Doctoral thesis 2021 ftunivstavanger https://doi.org/10.1007/s41872-020-00152-x10.1115/1.404013910.12691/ajme-610.1115/1.404207310.1007/s11668-020-00924-810.12691/ajie-5-1-510.1007/s42452-019-0624-z10.1007/s11668-019-00665-310.1007/s11668-019-00666-210.1007/s4245210.1007/s40868-019-00061-410 2023-05-29T16:01:55Z Valves are essential components of piping systems in the oil and gas industry, especially offshore, where they are used for stopping or starting the fluid, flow regulation, and back flow prevention, as well as safety reasons. The efficiency, safety and reliability of an oil and gas plant is largely dependent on the handling and transportation of fluid through the piping system, including industrial valves. In the offshore sector of the oil and gas industry, valve failure for different reasons, such as corrosion and material failure, inadequate strength against loads, nonconformance to the international standards, etc., is a big risk, with severe negative consequences. Some of the negative impacts of valve failure in the oil and gas industry, especially the offshore sector, can be summarized as loss of asset and production and Safety and Environmental issues (HSE), including problems like environmental pollution, loss of human life in some cases and jeopardizing safety and reliability, etc. Thus, developing methods to improve the design, selection, safety and reliability of valves and actuators is essential and the main objective of this thesis. It should be noted that actuators are mechanical devices installed on the valves, and the performance of the valves is largely dependent on the actuators. The literature review mainly focuses on existing tools, including international and Norwegian standards, books and publications for piping and valves in the oil and gas industry. The key findings in the literature review are the identification of different corrosion mechanisms and material choices in the offshore industry; valve technology; applications, design and selection philosophy; different methods for systematic material selection; and International and Norwegian codes and standards for the design of piping and valves. The basic research carried out is represented by 19 published papers by the American Society of Mechanical Engineering (ASME), Springer and other American journals. Different cases related to the ... Doctoral or Postdoctoral Thesis Arctic University of Stavanger: UiS Brage Gass ENVELOPE(-29.543,-29.543,-80.447,-80.447) Life Cycle Reliability and Safety Engineering 10 2 173 182