Investigation On Machine Tools Energy Consumptions

• Main Authors: Abdoli, Shiva, Semere, Daniel T.
• Format: Text
• Language: English
• Published: Zenodo 2014
• Subjects: Process parameters; cutting process; energy efficiency; Material Removal Rate MRR.; Diaz; sami
• Online Access: https://dx.doi.org/10.5281/zenodo.1093404; https://zenodo.org/record/1093404

Several researches have been conducted to study consumption of energy in cutting process. Most of these researches are focusing to measure the consumption and propose consumption reduction methods. In this work, the relation between the cutting parameters and the consumption is investigated in order to establish a generalized energy consumption model that can be used for process and production planning in real production lines. Using the generalized model, the process planning will be carried out by taking into account the energy as a function of the selected process parameters. Similarly, the generalized model can be used in production planning to select the right operational parameters like batch sizes, routing, buffer size, etc. in a production line. The description and derivation of the model as well as a case study are given in this paper to illustrate the applicability and validity of the model. : {"references": ["Jeffery B.Dahmus, Timothy G.Gutowski. Anhaeim, \"An Environmental\nAnalysis of Machining,\". ASME International Mechanical Engineering\nCongress and RD&D Expo, 2004.", "Wen Li, Andre Zein, Sami Kara, Christoph Herrmann, \"An Investigation\ninto Fixed Energy Consumption of Machine Tools,\" 18th CRIP\nInternational conference on Life Cycle Engineering Technische\nUniversit\u00e4t Braunschewig, Braunschewig, 2011.", "Nancy Diaz, Moneer Helu, Andrew Jarvis, Stefan T\u00f6nissen, David\nDornfeld, Ralf Schlosser, \"Strategies for Minimum Energy Operation for\nPrecision Machining,\" Laboratory for Manufacturing and Sustainability\nin UC, Barkely, 2009.", "M. Mori, M. Fujishima, Y. Inamasu, Y. Oda, \"A study on energy\nefficiency improvement for machine tools,\" CIRP Annals -\nManufacturing Technology, vol. 60, no. 1, 2011.", "F.Dragannescu,M. Gheorghe, C.V.Dion \"Models of Machine Tool\nEfficicency and Spesific Consumed Energy\", Materials Processing\nTechnology 141(1).P9-15.", "S.Kara, W. Li., \"Unit process energy consumption models for material\nremoval processes,\" Manufacturing Technology, vol. 40, no. 1, P. 37-40,\n2011.", "M.F. Rajemi, P.T. Mativenga, A. Aramcharoen, \"Sustainable machining:\nselection of optimum turning conditions based on minimum energy\nconsiderations,\" Cleaner production, vol. 18, no. 10-11, 2010.", "Yan He, Fei Liu1, Tao Wu, F. P Zhong, B. Peng, \"Analysis and\nEstimation of Energy Consumption for Numerical Control,\" Proceeding\nof the Instituation of Mechanical Engineers, Part BJournal of\nMechanical of Engineering Manufacture, P. 255-266, 2012.", "M.Alauddin, M.A. El Baradie, M.S.J. Hashmi, \"\"Prediction of tool life\nin end milling by response surafce methodology,\" Material Processing\nTechnology, vol. 71, no. 3, P. 456-465, 1997.\n[10] D.K. Ojha, U.S.Dixit, \"an economic and reliable tool life estimation\nprocedure for turning,\" Advance Manufacuring Technology, P. 726-732,\n2005.\n[11] WANG Ting, ZHANG Shiqiang, \"Study on Linear Correlation Coecient\nand Nonlinear Correlation Coecient in Mathematical Statistics,\" Studies\nin Mathematical Sciences, vol. 3, P. 58-63, 2011\n[12] DuraiMatinsuresh Babu, Mouleeswaran Senthil Kumar, Jothiprakash\nVishnuu., \"Optimization of Cutting Parameters for CNC Turned Parts\nUsing Taguchi's Technique,\" International journal of engineering, no.\nFASCICULE3(ISSN1584-2673), 2012."]}