Research on a semi-supervised soft sensor modelling method for complex chemical processes based on INGO-VMD-ESN

Abstract The dynamic and non-linear nature of complex chemical processes often leads to low prediction accuracy of key quality variables by traditional soft sensors, thus affecting the overall system control accuracy and operational efficiency. Therefore, this paper proposes a semi-supervised soft s...

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Bibliographic Details
Published in:Measurement Science and Technology
Main Authors: Wang, Qinghong, li, longhao, Li, Naiqing, Sun, Fengpeng, Liu, Xuefeng, Wang, Shuang
Other Authors: Natural Science Foundation of Shandong Province
Format: Article in Journal/Newspaper
Language:unknown
Published: IOP Publishing 2024
Subjects:
Northern Goshawk
Online Access:http://dx.doi.org/10.1088/1361-6501/ad71ea
https://iopscience.iop.org/article/10.1088/1361-6501/ad71ea
https://iopscience.iop.org/article/10.1088/1361-6501/ad71ea/pdf
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Summary:Abstract The dynamic and non-linear nature of complex chemical processes often leads to low prediction accuracy of key quality variables by traditional soft sensors, thus affecting the overall system control accuracy and operational efficiency. Therefore, this paper proposes a semi-supervised soft sensor modeling method based on INGO-VMD-ESN. Firstly, a new semi-supervised fusion method is proposed to address the problem of model training difficulty due to the scarcity of labeled samples and process dynamics, which reconstructs the sample dataset by fusing labeled and unlabeled samples into more representative new samples, improving the model's generalization ability. Secondly, for the noise interference present in the reconstructed data, the input data is denoised using the variable mode decomposition (VMD) method to improve the quality of data. Then, a soft sensor model is built based on echo state network (ESN). Additionally, the denoising and prediction performance of VMD and ESN is significantly affected by parameters, therefore the paper utilizes the improved the northern goshawk optimization (INGO) algorithm to achieve parameter rectification for VMD and ESN. Finally, the method is validated based on actual sulphur recovery data from a refinery. The results demonstrate that the method effectively mitigates the impact of dynamics and nonlinearity in the complex chemical process which enhances prediction accuracy.

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